How Often Should You Replace Your Forklift? A Complete Guide
Forklifts are the backbone of many businesses, keeping production lines moving, heavy loads handled efficiently, and workplaces safe. But like any machinery, forklifts don’t last forever. Knowing when to replace a forklift is crucial for operational efficiency, safety, and cost-effectiveness.
At Revived Equipment, we specialise in refurbished forklifts, helping businesses upgrade at the right time without breaking the bank.
Understand Forklift Lifespan
The lifespan of a forklift depends on multiple factors:
- Type of forklift (electric, LPG, diesel)
- Frequency of use
- Maintenance and servicing
- Operating conditions
Forklifts are generally rated in operating hours, similar to cars with mileage:
- Electric forklifts: 8,000-12,000 hours
- LPG or Diesel: 10,000-15,000 hours
For example, a forklift used 40 hours per week may reach its rated lifespan in 2–3 years. However, proper maintenance can extend a forklift’s life significantly, delaying the need for replacement.
Signs it’s Time to Replace Your Forklift
Rather than focusing solely on age or hours, watch for these key indicators:
- Frequent breakdowns: Constant repairs reduce productivity and increase costs.
- High maintenance costs: If maintenance exceeds 50% of a new forklift’s cost, replacement is usually more economical.
- Decreased efficiency: Slower lifting, weak batteries, or reduced load capacity can signal a forklift is past its prime.
- Safety concerns: Worn brakes, steering issues, or structural damage pose serious risks – never compromise on safety.
- Obsolete technology: Modern forklifts may offer better ergonomics, fuel efficiency, or electric options that reduce operating costs.
Consider Your Usage and Environment
The operating environment greatly impacts a forklift’s lifespan.
- Forklifts used outdoors, on rough terrain, or in dusty/corrosive conditions may wear out faster.
- Forklifts in controlled warehouse environments can last longer than expected.
By factoring in your usage patterns and environment, you can better predict when to replace your forklift.
Maintenance Matters
Regular maintenance is key to maximizing a forklift’s useful life.
- Follow service schedules
- Conduct daily inspections
- Address minor issues promptly
A well-maintained forklift can stay productive for years, delaying replacement and saving costs.
Refurbished Forklifts from Revived Equipment
Replacing a forklift is a balance of safety, efficiency, and cost. At Revived Equipment, we offer a range of refurbished forklifts that perform like new:
- Fully refurbished to the highest standards
- Complete service history for transparency
- Tested for reliability and performance
Whether you need advice on when to upgrade or want to browse our range of forklifts, our team is here to help.